Print on Demand Manufacturer & Fulfillment Partner | OnosPOD

Custom jersey manufacturing facility with embroidery machines in Vietnam

Jersey Manufacturing

Custom Jersey Manufacturer in Vietnam

Sublimation printing, embroidery & cut-and-sew jerseys — built to your exact spec. Sports teams, esports organizations, and brands worldwide trust our Vietnam factory for consistent quality at competitive pricing.

Full Sublimation
Embroidery
Cut & Sew
MOQ 1 pc
7-Day Production

500K+
Jerseys / Year
7 Days
Production Time
50+
Jersey Styles
98%
QC Pass Rate

What We Make

Custom Jersey Types

From hockey rinks to esports arenas — we manufacture performance jerseys for every sport and purpose with full customization on every detail.

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Football / Soccer Jerseys

Lightweight breathable polyester, sublimation or tackle twill numbers. Slim-cut or relaxed fit, heat-transfer or woven badges.

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Ice Hockey Jerseys

Reinforced shoulder mesh, fight strap, tackle twill numbers & letters. Available in custom fight-strap or standard shell construction.

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Basketball Jerseys

Reversible or single-ply mesh jerseys with full sublimation. Side slits, V-neck, and matching short sets available.

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Baseball Jerseys

Button-front pinstripe or full-sublimation style. Custom piping, two-color sleeves, and tackle twill name/number panels.

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Cycling Jerseys

Race-cut sublimation jerseys with full-zip, rear pockets, and Italian Lycra side panels. UPF 50+ fabric options.

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Esports / Gaming Jerseys

Full-sublimation team jerseys with player name, number, and logo. Moisture-wicking polyester, loose-comfort or athletic fit.

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Full Sublimation AOP

End-to-end custom pattern design. Unlimited colors, gradients, and photographic prints with no additional setup fees.

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Custom Team Uniforms

Complete team kit packages: jersey + shorts + socks + jacket. Bulk pricing from 12 sets with free sample before production.

Production Process

How We Manufacture Your Custom Jersey

1

Artwork & Design Review

Submit your AI, EPS, or high-res PNG files. Our tech team checks color profiles, sizing, and print alignment. Free artwork optimization included.

2

Fabric Preparation & Cutting

Fabric is sourced, inspected, and digitally cut to precise pattern templates. Sublimation paper is printed simultaneously for zero idle time.

3

Sublimation Printing

Epson SureColor industrial printers transfer vibrant dye into polyester fibers at 200°C. Colors penetrate the fabric — no peeling or cracking.

4

Sewing & Assembly

Skilled seamstresses assemble jerseys with reinforced stitching at stress points. Embroidery, tackle twill, and labels applied at this stage.

5

QC Inspection & Shipping

Every jersey undergoes color accuracy, measurement, and seam stress testing. Folded, tagged, and dispatched via DHL Express or sea freight.

Epson sublimation printing machines in Onospod Vietnam factory

Our Factory

Purpose-Built for Performance Sportswear

12+
Years Experience
200+
Skilled Workers
5,000 m²
Factory Floor
ISO
Certified Quality
Jersey showroom with custom samples at Onospod Vietnam
Close-up embroidery process on jersey fabric
Onospod custom jersey factory building exterior Vietnam

Integrations

Works With Your Sales Channels

Connect your store or submit bulk orders directly — we ship branded jerseys to your customers worldwide.

Shopify
Etsy
Amazon
WooCommerce
TikTok Shop
eBay
Team Stores
Direct Bulk Order

Quality & Pricing

Quality Control & Order Options

Every jersey is inspected to ensure it meets exact color, measurement, and construction specs before it leaves our factory.

QC Process

  • Color accuracy check against approved Pantone/swatch
  • Measurement verification across key points
  • Seam stress and tensile strength testing
  • Sublimation fade & wash resistance validation
  • Embroidery stitch count and density inspection
  • Labeling and packaging check before shipping

Customization Options

  • Full all-over sublimation print (unlimited colors)
  • Embroidered logos, names, and numbers
  • Tackle twill appliqué lettering
  • Heat-transfer vinyl (HTV) graphics
  • Woven, printed, or heat-transfer labels
  • Custom hang tags and poly bag packaging

Fabric Options

  • 100% Polyester Performance Mesh (120–150 gsm)
  • Moisture-Wicking Athletic Knit (160 gsm)
  • Recycled Polyester / rPET (eco-friendly)
  • Spandex Blend for cycling & compression jerseys

Pricing & Minimum Order

from $4.50
per jersey (volume pricing)

  • MOQ: 1 piece (samples welcome)
  • 12+ pcs: team pricing applies
  • 100+ pcs: bulk discount + free labels
  • 500+ pcs: dedicated account manager

Price includes sublimation print, sewing, and standard label. Embroidery, tackle twill, and custom packaging quoted separately.

Request a Quote

Reply within 24h · Free sample available

Shipping

  • DHL Express: 3–5 days worldwide
  • Sea Freight: 20–35 days (bulk orders)
  • Free shipping on orders over $300
  • Real-time tracking on all shipments

Learn about our fulfillment service →

FAQ

Frequently Asked Questions

Common questions about our custom jersey manufacturing process.

What is the minimum order quantity for custom jerseys?

Our minimum order quantity (MOQ) is 1 piece for custom jerseys. This makes us ideal for samples, small teams, and individual orders. Volume discounts apply for orders of 50+ pieces.

How long does custom jersey production take?

Standard production time is 7–10 business days after artwork approval. Rush production (3–5 days) is available for an additional fee. Shipping typically adds 3–12 days depending on your location and shipping method.

Do you support full sublimation printing for jerseys?

Yes. We use industrial Epson SureColor sublimation printers to produce vibrant, full all-over sublimation prints on polyester jerseys. Colors are dye-sublimated directly into the fabric for wash-fast, fade-resistant results that last the life of the garment.

What fabric types are available for custom jerseys?

We offer 100% polyester performance mesh, moisture-wicking athletic knit, recycled polyester (rPET), and spandex-blend fabrics. Fabric weight ranges from 120–180 gsm depending on jersey type. We can source specific fabric weights or compositions on request.

Can I add embroidery or tackle twill to jerseys?

Yes. We offer embroidery (logos, names, numbers) and can combine sublimation printing with embroidered patches or twill letters. Our in-house embroidery room uses EMBRIN multi-head machines capable of high-stitch-count logos with fine detail.

Do you offer white-label jersey manufacturing?

Yes. We provide full white-label and private label manufacturing. This includes custom woven labels, hang tags, heat-transfer labels, and branded poly bag packaging. There is no Onospod branding on any product — everything ships under your brand identity.

What file format do I need for jersey designs?

We accept AI, EPS, PDF, and high-resolution PNG (300 dpi minimum at print size) files. For sublimation, vector files (AI/EPS) are preferred for the sharpest results. Our design team can help convert artwork or adjust sizing at no extra charge.

Ready to Produce Your Custom Jerseys?

Send your design and requirements — get a quote within 24 hours. Free sample available before full production.

MOQ 1 piece · 7-day production · Ships worldwide via DHL

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