AOP Manufacturer · Sublimation · Vietnam + USA
All-Over Print (AOP) Manufacturer — Sublimation, Factory-Direct
Onospod manufactures all-over print apparel using industrial dye sublimation — permanent edge-to-edge color, no MOQ, shipped direct from Vietnam to your customers.
- Edge-to-Edge AOP
- No MOQ · POD Ready
- 80+ Wash Durability
- 1–2 Day Production
2,000+
AOP Pieces / Day
80+
Wash Cycle Durability
200+
Production Machines
Est. 2017
In Operation
Works with Your Sales Platform. Onospod ships AOP orders directly to your customers on every major marketplace — no middleman, no platform dependency.
Amazon
WooCommerce
Custom Website
Wholesale / Bulk
What We AOP Manufacture
Every product below is manufactured in-house using dye sublimation — edge-to-edge design, permanent color, no minimum order.
Sports Jerseys
Football, baseball, hockey, soccer, basketball. Full AOP sublimation with name + number personalization per piece.
AOP Hoodies
Pullover and zip-up hoodies with full all-over print coverage including sleeves, hood, and kangaroo pocket.
Leggings & Activewear
Yoga leggings, athletic tights, compression shorts. Spandex-polyester blend for stretch and print retention.
Hawaiian & Bowling Shirts
Button-down woven polyester shirts with full-coverage AOP design. Popular for tropical, floral, and custom fan merch.
Shorts & Board Shorts
Athletic and beach shorts with all-over sublimation. Available in standard and custom cuts for brand collections.
Caps & Accessories
Sublimation bucket hats, AOP scarves, and neck gaiters. Ideal for team sets or matching accessories.
Tote Bags & Eco Bags
Polyester tote bags with full AOP print. Lightweight, foldable, and popular for brand giveaways and gift shops.
Custom AOP Products
Have a specific AOP product in mind? We manufacture custom silhouettes with your pattern. Request a quote →
All-Over Print Products We Manufacture
Sublimated jerseys, Hawaiian shirts, leggings, and swimwear printed edge to edge — each piece cut and sewn to order by our all-over print manufacturing team.
Why Sublimation Is the Only Method for True All-Over Print
Most printing methods deposit ink on top of fabric — which means a print area, raised texture, and eventual cracking. Dye sublimation is different: under heat and pressure, ink converts to gas and bonds permanently inside the polyester fibers.
The result is edge-to-edge color coverage with no print borders, no raised texture, and no layer to peel or crack. The fabric breathes and stretches naturally because nothing sits on its surface.
In wash cycle testing, sublimated garments retain full color vibrancy beyond 80 wash cycles — significantly longer than DTG (40–60) or screen printing (30–50). For sportswear, activewear, and jersey merchandise that buyers wash frequently, this durability is essential.
One constraint: sublimation requires 100% polyester or high-polyester blends. It does not work on cotton. For cotton-based AOP, see our DTG service →
AOP Sublimation vs DTG vs DTF
Choose the right printing method for your product. Onospod offers all three — this page focuses on sublimation AOP.
| Feature | DTG (Direct-to-Garment) | DTF (Direct-to-Film) | Sublimation — AOP ✓ |
|---|---|---|---|
| Best for | Cotton T-shirts, dark garments | Polyester, nylon, blends, hard goods | 100% polyester, full-coverage AOP |
| Coverage | Print area only | Print area only | Edge-to-edge — full garment |
| Dark fabric | ✓ White underbase | ✓ White film layer | ✗ Light fabric only |
| Print white | ✓ via underbase | ✓ via film | ✗ White = fabric base only |
| Wash durability | 40–60 washes | 50–80 washes | 80+ washes |
| Surface feel | Slightly raised | Slightly raised | Smooth — no added texture |
| Color range | Good | Very good | Excellent — full CMYK |
| Onospod offers | ✓ Custom Apparel page | ✓ Custom Apparel page | ✓ This page |
Built for High-Volume Sublimation
Our sublimation production room runs Epson F-series large-format printers and industrial heat presses — dedicated to AOP, not shared with other print methods.
From Your Design File to Finished Garment
AOP sublimation involves more steps than standard printing — here’s exactly what happens between file submission and shipment.
1
Submit Design File
Send your AOP artwork as PNG or PDF with bleed areas for edge-to-edge coverage. Include personalization data (name, number) if applicable. We confirm specs before production starts.
2
Artwork Preflight
Our team checks resolution (min 150 DPI), color mode (CMYK), and bleed coverage. Issues are flagged and resolved before printing — no reprints after the fact.
3
Sublimation Print
Artwork is printed onto large-format transfer paper using Epson F-series printers. The paper is then heat-pressed onto polyester fabric at 190°C — ink vaporizes and permanently bonds with fiber.
4
Cut, Sew & Personalize
Printed fabric panels are cut to pattern using our industrial cutting system, then assembled by our sewing team. Name and number personalization is applied at this stage for jersey orders.
5
QC + Pack & Ship
Color accuracy, stitching, and sizing checked before packing. Shipped with your branding inserts if set up. US delivery in 5–8 business days, DDP — no surprise customs fees.
What You Can Expect on Every AOP Order
AOP quality depends on color accuracy and consistent heat press calibration. Here’s our standard QC process.
AOP Quality Control
- Color accuracy vs submitted file (CMYK match)
- Edge-to-edge bleed coverage verified
- No banding, streaks, or color shift
- Stitching and seam integrity checked
- Sizing vs spec measured per batch
- Personalization (name/number) verified for jersey orders
Branding Options
- Heat-transfer or print-on neck labels
- Woven labels (bulk orders)
- Custom hang tags
- Branded poly bags and packaging inserts
- Private label setup available
Production & Shipping Timeline
- AOP production: 1–2 business days
- Personalized jerseys: 2–3 business days
- US delivery: 5–8 business days (DDP)
- UK / EU: 7–12 business days
- Tracking number provided after ship
- DDP shipping — no customs fees for your customers
Order Types Supported
- POD: 1 piece minimum — no MOQ
- Team orders: 20–200 pieces (volume pricing)
- Bulk manufacturing: 200+ pieces
- Sample orders: 1–3 pieces for QC review
- Rush production available on request
All-Over Print FAQ
No. Dye sublimation requires light or white polyester fabric. The dye works by bonding with the fiber’s base color — dark fabric blocks the ink from showing correctly. For dark garments, we recommend DTF printing. Onospod offers both methods — see our Custom Apparel page →
Submit artwork as PNG or PDF, minimum 150 DPI at final print size, CMYK color mode. Include a bleed area (typically 0.5–1 inch) for edge-to-edge coverage. Our artwork team reviews every file before production starts and flags any issues — no charge for the review.
White cannot be printed with sublimation — it must come from the fabric itself. Areas you want white should be left as the base fabric color in your design file. If your design requires printed white on a colored background, DTF is the correct method for that element.
100% polyester or high-polyester blends (90%+ polyester). Common options include polyester interlock for jerseys, polyester-spandex for leggings and activewear, and woven polyester for Hawaiian shirts and tote bags. Sublimation does not work on 100% cotton.
Yes. We support per-piece personalization — each jersey in an order can have a different name and number. For team orders, submit a roster list with the design file. For POD, personalization details are included with each order. Heat-transfer name/number is also available as an add-on after sublimation.
Minimum is 1 piece — no MOQ for print-on-demand. For team orders (20–200 pieces), volume pricing applies. Sample orders (1–3 pieces) are recommended before launching a product to evaluate color accuracy and fit.
Standard AOP production is 1–2 business days. This covers sublimation printing, cutting, sewing, and QC inspection. Personalized jersey orders (name + number) take 2–3 business days. Shipping from Vietnam to the US is 5–8 business days with tracking included.
Ready to Launch Your AOP Brand?
Start with a sample — see the edge-to-edge color and durability before your first real order.
No MOQ · 1–2 day production · DDP shipping to US · Factory-direct pricing